Wheel & Roller Refurbishment Services

Wheel Refurbishment

Wheel and roller refurbishment restores worn wheels or rollers by removing old polyurethane or rubber, repairing the metal hub, and applying new polyurethane coatings or tires. This process extends component life, improves safety, and reduces downtime compared to full replacement.

Key benefits include:

Cost savings compared to purchasing new wheels or rollers;
Enhanced durability and performance with high-quality polyurethane;
Reduced downtime and operational interruptions;
Custom hardness and material options for specific applications.

We offer wheel refurbishment, truck wheel refurbishment, roller refurbishment, and roller recovering services. Our custom polyurethane solutions extend component life and lower replacement costs.
Our services support industries where durability, precision, and efficiency are critical. Whether your fleet or equipment operates in mining, material handling, industrial machinery, or transportation, we deliver tailored refurbishment solutions that restore wheels and rollers to near-original performance.

Our Wheel & Roller Refurbishment Capabilities

Truck Wheel Refurbishment – Restore polyurethane or rubber coatings on steel wheel cores.
Roller Refurbishment / Recovering Services – Repair and recoat industrial rollers, conveyor rollers, and machinery rollers.
Custom Polyurethane Application – Tailored hardness, abrasion resistance, and chemical-resistant formulations.
Precision Machining & Surface Preparation – Ensure proper bonding and exact dimensions.
Low & High Volume – From single units to large fleet refurbishment.
On-site or Off-site Services – Flexible solutions for industrial and transportation operations.

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Advantages of Polyurethane Wheel & Roller Refurbishment

Extended service life compared to standard metal or rubber replacements.
Improved traction, vibration control, and load handling.
Reduced environmental waste by reusing cores and metal components.
Custom solutions for demanding industrial, mining, and transport environments.

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Quality Control of Wheel and Roller Refurbishment

We maintain strict quality standards throughout the refurbishment process:

Dimensional checks to ensure exact wheel/roller tolerances.
Adhesion and bonding tests for polyurethane layers.
Hardness and performance verification for specific operational needs.
Documentation and traceability for each refurbished component.

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Case of Polyurethane Roller & Wheel Refurbishment

Wheel Refurbishment

Factory heavy-load wheels were severely worn. Instead of waiting for new production, refurbishment restored performance quickly, minimizing downtime.

Roller Refurbishment

Logistics rollers needed replacement. Purchasing new rollers would cost hundreds each, but refurbishment cut costs by half while delivering like-new performance.

Spare Parts Refurbishment

Worn polyurethane-coated parts were refurbished instead of discarded, reducing waste and environmental impact.

Urethane Roller Recovering

A textile factory’s conveyor rollers showed wear and scratches. Refurbishment restored surface smoothness, improving conveyor efficiency and fabric quality.

Track Walking Wheel Refurbishment

Track walking wheels had worn down under heavy use, reducing load capacity and stability. Refurbishment restored surface hardness and elasticity, improving durability, traction, and reliable performance in demanding environments.

Truck Wheel Refurbishment

Forklift wheels at a logistics company were badly worn. After refurbishment with high-wear-resistant polyurethane, wheels gained improved load capacity and extended service life.

Applications of Wheel & Roller Refurbishment

Warehousing and logistics

Refurbished forklift and truck wheels reduce maintenance costs.

Mining industry

Heavy-load wheels refurbished to cut replacement expenses in harsh environments.

Automotive Conveyor Systems

Refurbished polyurethane wheels ensure smooth, quiet, and reliable vehicle body movement.

Port industry

Extends life of container-handling wheels and boosts operational efficiency.

Agriculture

Refurbished PU wheels extend equipment life and lower farming costs.

Airport Ground Handling

Keeps baggage carriers and boarding bridge wheels reliable while reducing operating costs.

Why Choose Us?

As a trusted polyurethane molding and refurbishment manufacturer, we provide:

Expertise in custom polyurethane formulations for wheels and rollers.
End-to-end refurbishment solutions from inspection to final delivery.
Cost-effective, durable, and reliable services.
Flexible low- or high-volume refurbishment for any industry.

Wheel & Roller Refurbishment Process

Step 1 – Inspection & Assessment,Examine wheels or rollers for wear, damage, and dimensional accuracy.Identify cores suitable for refurbishment.
Step 2 – Surface Preparation,Remove old polyurethane or rubber coatings.Clean and prepare metal cores for bonding.
Step 3 – Machining & Repair (if needed),Repair or re-machine metal cores to ensure proper fit.Correct any dimensional defects for uniform bonding.
Step 4 – Polyurethane Application,Apply custom polyurethane formulations based on hardness, abrasion, and chemical resistance requirements.Ensure uniform coverage and proper adhesion.
Step 5 – Curing & Bonding,Cure the polyurethane under controlled temperature and pressure for maximum durability.
Step 6 – Finishing & Quality Control,Trim, machine, or finish surfaces as required.Perform dimensional checks, adhesion testing, and hardness verification.
Step 7 – Delivery & Installation,Return refurbished wheels or rollers ready for immediate operational use.Provide documentation for quality assurance and traceability.

Looking for wheel refurbishment, truck wheel refurbishment, roller refurbishment, or roller recovering services? equest a Quote Today, and extend the life of your wheels and rollers with high-quality polyurethane solutions.

What is wheel or roller refurbishment?

Refurbishment restores worn wheels or rollers by removing old coatings, repairing cores, and applying new polyurethane layers, extending their service life and performance.

What types of wheels and rollers can be refurbished?

We refurbish truck wheels, industrial rollers, conveyor rollers, machine rollers, and custom polyurethane-coated wheels for various applications.

What are the benefits of polyurethane refurbishment?

Extended component life and reduced replacement costs;
Improved wear, impact, and chemical resistance;
Custom hardness and material properties for your application;
Reduced operational downtime compared to full replacements.

Which industries use wheel and roller refurbishment?

Our services are used in mining, material handling, industrial machinery, transportation, construction, and logistics.

Can refurbished wheels and rollers be customized?

Yes. We provide custom polyurethane formulations, including hardness, flexibility, color, and abrasion or chemical-resistant options, tailored to your operational needs.

How do I request a refurbishment quote?

Send us your worn wheels or rollers, CAD files, or specifications, and we’ll provide a custom quote for refurbishment and delivery.

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