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custom molded urethane

Custom Molded Urethane & Polyurethane Solutions

Durable, precision-engineered polyurethane components & PU parts tailored to your specifications.

Custom Molded Urethane & Polyurethane Products for Industrial Applications

Looking for durable, high-performance components tailored to your exact needs? Our custom molded urethane and polyurethane products deliver precision, strength, and versatility across industries. From heavy-duty mining equipment to automotive components, we design and manufacture pu parts that outperform traditional rubber, plastic, and metal in demanding environments.

Our custom molded polyurethane solutions provide exceptional durability, abrasion resistance, and impact protection for industrial, automotive, and marine applications. We tailor our polyurethane products to your exact specifications or design drawings to meet your exact requirements, ensuring reliable performance, longer equipment life, and reduced maintenance costs.

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Conveyor Belt Cleaning & Protection Components

Protect your conveyor systems with our scraper blades, belt wipers, and primary/secondary conveyor scrapers. These polyurethane scraper blades are designed to ensure efficient material handling, minimize spillage, and extend belt and system lifespan.

Conveyor Belt Scraper Blades

Precision-engineered from durable urethane and polyurethane, our scraper blades remove material buildup efficiently. Custom molded for your equipment, they reduce downtime, protect belts, and ensure smooth, reliable conveyor operation.

Conveyor Belt Wiper Blades

Keep belts clean with custom urethane wiper blades. Built for wear resistance and long service life, they minimize carryback, lower maintenance costs, and maintain consistent operational productivity.

Polyurethane Scraper Blades

Our polyurethane scraper blades deliver superior belt cleaning by removing carryback and preventing buildup. Custom molded for durability and wear resistance, these PU blades extend belt life, minimize downtime, and improve conveyor efficiency in demanding mining and industrial operations.

Replacement Belt Cleaner Blades

Upgrade your system with polyurethane replacement blades. Custom molded for durability and performance, they restore belt cleaning efficiency, reduce downtime, and protect conveyor systems from wear and damage.

Polyurethane Blades

Our polyurethane blades offer superior wear resistance and efficient cleaning for conveyor systems. As replacement urethane blades or conveyor belt cleaner blades, they minimize spillage, extend belt life, reduce downtime, and deliver reliable performance in mining, aggregate, and industrial operations.

Primary Belt Scraper

Maximize material removal with custom molded polyurethane primary scrapers. Engineered for heavy-duty use, they prevent buildup, safeguard downstream equipment, and maintain continuous belt efficiency.

Secondary Belt Scraper

Designed for precise residual material removal, these secondary scrapers are made from durable urethane and polyurethane. Custom molded to fit perfectly, they extend belt life and enhance overall conveyor efficiency.

7 Products Found.

Conveyor Skirting & Sealing Systems

Our polyurethane skirting boards, dual seal systems, and skirtboards prevent material leakage and reduce wear. Ideal for belt conveyor skirting applications, these parts improve productivity while protecting machinery from abrasion and impact.

  • Polyurethane Skirting

    PU skirting provides effective conveyor edge sealing to prevent spillage, reduce maintenance, and ensure smooth material flow. With abrasion resistance 3–4 times higher than rubber, polyurethane skirting is ideal for harsh mining and industrial environments. Available with straight or bevel edges (35°/45°), these polyurethane skirting boards deliver long-lasting protection and improved conveyor efficiency.

  • Polyurethane Skirting Board

    Made from wear-resistant custom urethane, these skirting boards enhance belt life, minimize carryback, and improve operational efficiency in heavy-duty environments.

  • Conveyor Belt Skirting

    Designed for precise fit and long-lasting performance, polyurethane conveyor belt skirting prevents leakage, protects equipment, and reduces downtime in industrial and mining operations.

  • Dual Seal Polyurethane Skirting

    Offering superior sealing, these dual seal polyurethane skirting boards minimize spillage and dust. Custom molded from high-quality urethane, they deliver extended wear resistance and longer maintenance intervals.

  • Dual Seal Polyurethane Rubber Skirt

    Combining the flexibility of rubber with the durability of urethane, this skirt enhances belt sealing efficiency, reduces material loss, and protects conveyor components from wear and damage.

Screening & Separation Media

Optimize your screening operations with polyurethane screen panels and mesh. These durable PU screen panels offer high resistance to abrasion and impact, delivering consistent performance in mining, aggregate, and industrial separation processes.

Fluid Handling & Spray Systems

Our polyurethane spray nozzles and custom urethane nozzles provide precise fluid control, resistance to wear, and long service life in high-pressure or abrasive environments.

  • Polyurethane Spray Nozzles

    Custom molded for chemical resistance and durability, these nozzles deliver precise liquid distribution, reduce clogging, and ensure consistent operation in industrial spraying applications.

  • Urethane Nozzles

    Built for wear and impact resistance, these custom urethane nozzles withstand abrasive materials, minimize maintenance, and provide accurate flow control.

  • Custom Urethane Nozzles

    Tailored to your specifications, these nozzles optimize spraying efficiency, reduce downtime, and extend equipment life while providing precise fit and performance.

Subsea & Offshore Cable Protection Systems

Protect offshore and underwater cables with bend restrictors, bend stiffeners, J-tube seals, and subsea cable protection tubes. Our custom molded urethane components prevent mechanical stress and environmental damage in subsea applications.

Key Benefit of Custom Molded Urethane

Durability & Wear Resistance
Durability & Wear Resistance

Withstands abrasion, chemicals, and high-load conditions.

Shock & Vibration Absorption
Shock & Vibration Absorption

Protects sensitive equipment and extends service life.

Customizable Solutions
Customizable Solutions

Available in various shapes, hardness levels, and reinforced materials.

Cost Efficiency
Cost Efficiency

Reduces downtime, maintenance, and replacement costs.

Why Choose Custom Molded Polyurethane Products?

  • Reduce Downtime: Long-lasting components mean fewer replacements and less maintenance.
  • Save Costs: Durable polyurethane outperforms rubber, plastic, and metal alternatives.
  • Get Exactly What You Need: From shape and size to hardness to color tailored to your specifications.
  • Expert Molding and Prototyping: We offer a variety of polyurethane molding processes to ensure feasibility and cost-effective solutions.
  • Reliable Supply: From design prototypes to mass production, we ensure stable delivery times, and make it simple to get the right solution fast.
Polyurethane Products Manufacturer
Custom Moulded Polyurethane ltd

Custom Molded Urethane Industries & Applications

Our custom polyurethane products are trusted by businesses that demand reliability and durability.

  • Automotive & Transportation – Custom bushings, seals, pads, bumpers
  • Mining & Heavy Equipment – Impact bumpers, vibration dampeners, wear parts
  • Industrial Manufacturing – Conveyor rollers, protective pads, custom-molded machine parts
  • OEM Components – Specialized parts designed to fit seamlessly into your equipment and projects.

Our Custom Polyurethane Molding Process

We specialize in custom polyurethane and urethane molding, ensuring that each product meets strict performance and quality standards. From design assistance and material selection to prototyping and final production, we work with you every step of the way to create components that solve real-world challenges.

Choose from a range of:

  • Hardness levels (20 Shore A to 80 Shore D)
  • Material formulations for abrasion, chemical, or temperature resistance
  • Custom colors and finishes.
Polyurethane Products ltd

Our Range of Custom Molded Urethane Products

Belt Scraper Blades
Custom Polyurethane Products

Custom Urethane Bumpers – High-impact resistance for mining and machinery.

Polyurethane Rollers & Wheels – Precision-molded for conveyors and equipment.

Custom Urethane Pads & Seals – Long-lasting protection against wear and abrasion.

Cast and Molded Polyurethane Components – Tailored designs for OEM and industrial applications.

Custom Extruded Polyurehtane Profiles- Sealing strips,food processing and conveyor machinery application.

Marine Towing & Rope Protection

Protect ropes, wires, and towing equipment with towing wire protectors, rope protectors, and polyurethane towing shoes. Designed for harsh marine environments, these components extend equipment life and improve operational safety.

Towing Wire Protector

Custom molded polyurethane protects wires and cables from abrasion and impact during towing operations, reducing maintenance and ensuring safe, reliable handling.

Polyurethane Towing Shoes

Wear-resistant towing shoes minimize friction and prevent damage to ropes and cables. Custom molded for precise fit and long-term operational efficiency.

Tow Rope Protectors

Safeguard ropes from chafing, abrasion, and environmental damage. Built from high-quality custom urethane products, they extend rope life and reduce downtime.

V-thane Polyurethane Rope Protectors

Durable and flexible, these protectors enhance safety and minimize maintenance costs in industrial and marine towing applications.

Polyurethane Towing Sleeves

Provide robust rope and cable protection during heavy-duty operations. Custom molded for durability, these sleeves reduce friction, prevent damage, and extend service life.

Custom Moulded Polyurethane Products Company -Lisen

Our custom molded urethane and custom moulded polyurethane products are engineered for high-performance applications where precision, strength, and durability matter most. With expertise in custom polyurethane molding and custom urethane molding, we provide Custom Polyurethane Products and Custom Urethane Products tailored to your exact requirements.

Property Specification / Options
Material Options Multiple custom polyurethane formulations for abrasion resistance, impact strength, and chemical stability
Hardness Range 20 Shore A (soft elastomers) to 80 Shore D (rigid plastics)
Design Flexibility Complex geometries, custom sizes, colors, and finishes available
Load & Impact Strength High load-bearing capacity and superior impact resistance
Temperature Resistance –40°C to +80°C, High-Performance Grades (special formulations): up to +120°C continuous.
Wear Resistance Exceptional abrasion resistance for longer service life
Applications Industrial, automotive, marine, mining, and heavy equipment

Polyester polyol/TDI series prepolymer

Model D3136 D3145 D3160
NCO content / % 3.6±0.1 4.5±0.2 6.0±0.2
State of matter At 20℃ White waxy solid White waxy solid White waxy solid
MOCA 100g prepolymer dosage /g 10.5 13.2 17.2
Viscosity(85℃)/ mpa * s 1800 1200 900
Mixing Temperature /℃(prepolymer/MOCA) 85/120 80/120 75/120
Gel time /min 9 7.5 5
Post vulcanization time (100℃)/h 10 10 10
Hardness ( shore A) 85±1 91±1 96A±1 (54D)
100% constant tensile stress /MPa 4.2 6.7 11.5
300% constant tensile stress /MPa 8.3 12.5 21.3
Tensile strength /MPa 48 52 55
Elongation at break / % 670 610 530
Tear strength (right angle) /(KN/m) 75 95 124
Tear strength (pants type) /(KN/m) 34 42 49
Rebound /% 39 32 33
Density (25℃)/(g/cm) 1.26 1.27 1.29
wearing out by friction mm³ 40 48 57

Polyether polyols PTMG series prepolymer

Model D2135 D2142 D3160
NCO content / % 35±0.1 4.2±0.2 6.2±0.2
State of matter At 20℃ White waxy solid White waxy solid White waxy solid
MOCA 100g prepolymer dosage /g 10 12.1 18
Viscosity(85℃)/ mpa * s 1200 750 480
Mixing Temperature /℃(prepolymer/MOCA) 85/120 85/120 80/120
Gel time /min 11 10 6
Post vulcanization time (100℃)/h 10 10 10
Hardness ( shore A) 85±2 90±1 95A±1 (49D±2)
100% constant tensile stress /MPa 5.4 7.5 12.8
300% constant tensile stress /MPa 9.6 14.1 36.3
Tensile strength /MPa 27 33 48
Elongation at break / % 550 500 350
Tear strength (right angle) /(KN/m) 65 78 95
Tear strength (pants type) /(KN/m) 21 28 33
Rebound /% 61 54 47
Density (25℃)/(g/cm) 1.07 1.09 1.13

MDI series prepolymer

Model D3560M
NCO content / % 6.0
Viscosity(80℃)/ mpa * s 1780
D3560M : D3575-C 100:6.1
Gel time /min 8-11
Post vulcanization time (100℃)/h 48
Hardness ( shore A) 83±3
Tensile strength /MPa 46
Elongation at break / % 580
Tear strength (right angle) /(KN/m) 82
Rebound /% 38
Density (25℃)/(g/cm) 1.2

Get Your Custom Molded Urethane & Polyurethane Solution Today

Looking for a reliable partner to deliver custom molded urethane solution and polyurethane products that match your exact requirements? We specialize in custom polyurethane molding, providing high-performance components designed for industrial, automotive, mining, marine, and heavy equipment applications.

From Custom Polyurethane Products like rollers, wheels, bumpers, and seals to custom urethane parts built to your drawings, we ensure every part is engineered for durability, precision, and long-lasting value.

Request a Quote Today and let us help you design and manufacture the right solution for your business.

What is custom molded urethane, and how does it differ from other materials?

Custom molded urethane is a versatile elastomer known for its exceptional abrasion resistance, impact strength, and flexibility. Unlike metals or plastics, urethane can be tailored in hardness, color, and formulation, making it ideal for applications requiring durability and precision.

What is custom polyurethane molding, and how is it performed?

Custom polyurethane molding involves casting liquid polyurethane into molds to create parts with precise dimensions and desired properties. This process allows for the production of complex shapes and varying hardness levels, catering to diverse industrial needs.

How do I choose the right hardness (durometer) for my application?

Selecting the appropriate durometer depends on the specific demands of your application. Softer durometers (Shore A) offer flexibility and cushioning, while harder durometers (Shore D) provide rigidity and wear resistance. Our team can assist in determining the optimal hardness based on factors like load, speed, and environmental conditions.

Can custom urethane products be machined after molding?

Yes, custom urethane products can be machined, especially those with hardness ratings above 70 Shore A. This allows for precise modifications to meet specific tolerances or design requirements.

Do you offer design assistance for custom urethane parts?

Absolutely. We offer comprehensive design support as your idea or specification and material selection, to ensure your custom urethane products meet performance and durability standards.

We need detailed information about your project, including:

  • Application and operating conditions
  • Required dimensions and tolerances
  • Estimated order quantity
  • Any specific material or color preferences
  • Our team will review your requirements and provide a tailored quote promptly.
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