Polyurethane Mining Products & Components

Our polyurethane components are designed for mining and mineral processing equipment exposed to abrasion, impact, slurry and continuous material handling.

1. Screening Equipment-Polyurethane screen panels and wear components for screening applications, helping protect equipment and maintain reliable material separation.

• Vibrating Screens
• Trommel Screens
• Dewatering Screens
• Classification Screens

2. Material Handling Equipment-Custom polyurethane liners, scrapers, skirting and wear components for equipment handling abrasive bulk materials and continuous material flow.

• Belt Conveyors
• Transfer Chutes
• Hoppers
• Feeders
• Material Transfer Points

3. Mineral Processing Equipment-Polyurethane wear components designed to protect equipment used for slurry handling, separation and mineral processing applications.

• Hydrocyclones
• Slurry Pumps
• Flotation Equipment
• Separation Equipment
• Processing Equipment

4. Crushing & Grinding Equipment-Custom polyurethane wear and impact components for areas exposed to abrasive materials, impact loads and continuous equipment operation.

• Crushers
• Grinding Mills
• Feed Chutes
• Impact Areas
• Material Discharge Systems

Why Use Polyurethane in Mining Applications?

Polyurethane combines abrasion resistance, impact resistance, flexibility, and mechanical strength, making it suitable for demanding mining and mineral processing environments. Properly selected polyurethane materials can help protect equipment and extend component service life.

1. High Abrasion Resistance-Polyurethane withstands continuous contact with abrasive ore, aggregate and slurry, helping protect high-wear surfaces and reduce component replacement frequency.
2. Impact Resistance-Polyurethane absorbs repeated impact from heavy materials, making it suitable for chutes, hoppers, transfer points and other impact-prone areas.
3. Long Wear Life-Durable polyurethane components can withstand demanding operating conditions and help reduce maintenance requirements and equipment downtime.
4. Noise Reduction-Compared with some metal components, polyurethane can help reduce impact noise and vibration in material handling and processing equipment.
5. Custom Performance-Polyurethane hardness, formulation, dimensions and geometry can be tailored to specific loads, materials, temperatures and operating conditions.

Mining Wear Challenges We Help Solve

Mining equipment is exposed to abrasive materials, heavy impact and continuous operation. Our polyurethane components are designed to address common wear and material handling challenges.

1. Severe Abrasion-Polyurethane Solution: Wear liners, screen panels and other polyurethane wear components help protect equipment surfaces exposed to abrasive materials.
2. Heavy Impact-Polyurethane Solution: Impact-resistant polyurethane liners, pads and components help absorb repeated impact in chutes, hoppers and transfer points.
3. Frequent Component Replacement-Polyurethane Solution: Durable, application-specific polyurethane components can help extend wear life and reduce maintenance frequency.
4. Conveyor Wear & Material Spillage-Polyurethane Solution: Conveyor scrapers, skirting and other polyurethane components help improve belt cleaning, material containment and conveyor protection.
5. Slurry & Wet Abrasion-Polyurethane Solution: Polyurethane liners and wear components can provide protection for hydrocyclones, pumps, pipes and other slurry-handling equipment.

Custom Polyurethane Manufacturing for Mining Applications

We manufacture custom polyurethane components according to engineering drawings, samples, CAD files and application requirements. Our manufacturing process combines material selection, molding, machining and inspection to produce components suited to specific mining equipment and operating conditions.

1. Drawing or Sample -Provide your engineering drawing, CAD file, existing sample or component specifications. We review the dimensions, geometry and application requirements.
2.  Material Selection- We recommend a suitable polyurethane material and hardness based on abrasion, impact, load, temperature, moisture and operating conditions.
3. Mold Design & Molding- Molds are designed according to the required component geometry. Polyurethane is then cast or molded to achieve the specified dimensions and performance requirements.
4. Machining & Finishing- After molding, components can be machined, trimmed, drilled or finished according to the required tolerances, dimensions and assembly requirements.
5. Inspection- Finished components are inspected for dimensions, hardness, appearance and other specified requirements before shipment.