No Crush Wheels
No Crush Wheels and Zero-Crush Wheels are soft, flexible polyurethane wheels designed to apply consistent pressure without damaging products. They’re commonly used in packaging, printing, bottling, and labeling lines to gently guide, compress, or space fragile items.
Polyurethane Non-Crush & Pressure Holding Wheels
We support small orders for custom development, especially for new equipment or special production needs. You can specify outer diameter, width, bore size, hub type (keyed, hex, round), hardness, and color to match your equipment.
No Crush Wheels
Our polyurethane no-crush wheels are ideal for delicate handling in packaging, corrugated, and converting equipment. Customers often face crushing or marking of materials with standard rollers. We solve this by customizing soft, durable polyurethane profiles that maintain pressure without damaging the product. Our no-crush wheels absorb impact, reduce maintenance, and can be tailored in hardness, shape, and size.
Zero Crush Wheels
We supply zero-crush wheels built to protect fragile materials during conveying or feeding. Many customers struggle with inconsistent material spacing or deformation. Our polyurethane zero-crush wheels offer superior flexibility and memory, ensuring precise control without crushing. We customize each wheel to meet your line’s speed, load, and spacing requirements—ensuring maximum uptime and minimal material loss.
Non Crush Wheels
Non-crush wheels made from polyurethane provide gentle but firm support in high-speed systems. Our customers need soft contact to handle thin sheets, corrugated boards, or plastic films without tearing or warping. We design these wheels with controlled durometer and profile shapes to deliver high wear resistance and smooth rotation—even in continuous-duty applications.
Flex Grip Wheels
Flex grip wheels offer enhanced traction and flexibility where consistent grip and material protection are critical. Customers in printing and bottling rely on our PU-based flex grip wheels to avoid slippage and marks. With high rebound and excellent elasticity, our wheels adapt to different material thicknesses and hold firm during speed changes—ideal for fluctuating production demands.
Soft Touch Wheels
Our soft-touch polyurethane wheels provide smooth, non-marking contact—perfect for fragile surfaces like laminated cartons, labels, or printed films. Customers choose these to eliminate damage, reduce vibration, and maintain line speed. We custom-engineer the softness and shape for your application, ensuring gentle contact while maintaining stability and long wear life.
Hold‑Down Wheels
Hold-down wheels play a crucial role in maintaining material contact and control. Many customers struggle with shifting or lifting during high-speed feeding. Our polyurethane hold-down wheels apply consistent downward pressure without causing scratches or tears. We design them for heat resistance, grip consistency, and low rolling resistance—ideal for packaging, laminating, and precision feeding lines.
Bottle Spacer Urethane Wheels
Our bottle spacer wheels ensure smooth, accurate bottle separation on high-speed filling and labeling lines. Customers often face bottle jamming, misalignment, or wear on traditional materials. We use resilient polyurethane that gently contacts bottles without scuffing while maintaining correct spacing. These wheels reduce downtime, improve line flow, and can be custom-molded to fit your conveyor system.
Key Features of No Crush Wheels
- High-Durability and resists abrasion;
- Non-Marking, Low Noise;
- Flexible Core Designs- Absorb impact and adapt to product variation;
- Custom Specs Available.
Application of No Crush Wheels - Zero Crush Wheels
- Packaging & folding Carton Machinery
- Printing & Converting Equipment
- Labeling & Bottling Lines
- Conveyor & Automation Systems
- Industrial Automation OEMs
PU Feeding, Pressing & Measuring Roller Wheels
Our polyurethane paper feeding wheels ensure smooth, accurate feeding in printing, labeling, and packaging machines. They offer excellent grip, wear resistance, and non-marking performance. We customize hardness, profile, and dimensions to handle various paper types and speeds without jamming or slippage.
Sun feed rollers are essential in high-speed converting and die-cutting machines. We supply polyurethane versions that maintain feeding precision while resisting wear and deformation. Clients in the printing and packaging sectors choose our PU rollers for their ability to reduce vibration and downtime. Custom colors, hardness, and core configurations are available to match your OEM specs.
Our polyurethane gripper wheels offer excellent traction and material control for automation lines. Customers rely on them in systems that require accurate positioning and smooth motion. Unlike rubber, PU lasts longer and holds its shape under pressure. Whether you're handling cartons, sheets, or flexible materials, we mold to fit your grip and size requirements.
Our PU pressing wheels apply even pressure in lamination, adhesive bonding, and film pressing processes. Clients frequently report issues with roller fatigue or inconsistent results using rubber. Our polyurethane pressing rollers solve these problems by maintaining shape, resisting heat, and applying stable pressure without damaging substrates. We offer customized width, durometer, and hub options.
We manufacture polyurethane nip rollers for precise film feeding, heat sealing, and printing applications. Many users face wear or alignment issues with traditional materials. Our PU nip rollers provide the needed resilience, dimensional stability, and grip to ensure clean, uniform contact. They're built for high-volume, high-precision lines—fully customizable to your shaft and pressure specs.
Our polyurethane measuring wheels deliver reliable, accurate length readings on conveyors and automated systems. Clients in textile, packaging, and cable production often struggle with slippage or wheel degradation. PU’s abrasion resistance and high rebound keep your measurements consistent. We offer custom tread patterns, hardness, and mounting hubs to match your speed and surface type.
- Product Specifications
- Gallery
No-Crush Wheels (also known as Zero-Crush or Non-Crush Wheels), based on industry standards and customization capabilities typically made by polyurethane elastomer.
| Specification | Description |
| Outer Diameter | 50 mm – 350 mm (customizable) |
| Inner Bore | Keyed bore, plain bore, or with bearing inserts; size per customer specs |
| Face Width | 10 mm – 100 mm |
| Material | High-performance cast polyurethane or injection polyurethane |
| Hardness (Shore A/D) | 55A – 95A (soft-touch to semi-rigid), custom durometer available |
| Core Options | Aluminum, steel, plastic, or full polyurethane (no core) |
| Color Options | Red, orange, blue, black, translucent, etc. (custom colors available) |
| Temperature Range | -30°C to +80°C (extended range on request) |
| Key Features | Non-crush design, flexible lobe profiles, excellent wear resistance, non-marking |
| Applications | Corrugated packaging lines, labeling, bottling, paper feeding, converting |
| Customization | Profile shapes (star, lobe, radial), hardness, bore type, and dimensions |
Optional for Custom PU Sun Wheels
- Anti-static or conductive formulations
- Oil, grease, and chemical resistance
- Dual Hardness wheels as option.
- Non-marking tread formulation
- Food-grade polyurethane available on request
No-Crush Wheels
Zero-Crush Wheels
Soft Touch PU Roller
Bottle Spacing Wheels
Bottle Spacer Wheel
Polyurethane Paper Feeding Rollers
PU Pressing Wheels
PU Pressure Roller
Related Products
Custom Polyurethane Solutions
We specialize in custom polyurethane molding. Whether you need a new design or a direct replacement, we’ll tailor every detail—material, hardness, core structure, or bore type—to fit your equipment and application.
What materials are used in your No Crush Wheels?
We use high-performance cast polyurethane with customizable hardness (Shore A 55–95). The wheels can include flexible cores, spider designs, or solid structures depending on the application.
What’s the difference between No Crush Wheels and Zero Crush Wheels?
They are the same product type. Different industries use slightly different terminology (e.g., "No-Crush" vs. "Zero-Crush"), but all refer to wheels that offer non-damaging pressure for material handling systems.
What are the key advantages of using polyurethane Zero-Crush Wheels?
Polyurethane offers excellent flexibility, durability, and chemical resistance. Our wheels are non-marking, low-noise, and designed for high wear resistance—making them ideal for sensitive and continuous operation environments.
Where are Zero-Crush Wheels commonly used?
They’re used in:
- Folding carton and corrugated box machines
- Label applicators and bottling lines
- Material feeding and spacing conveyors
- Printing and laminating equipment
These wheels gently support and transport items without deformation.
Do you offer samples or small batch production?
Yes. We support sample orders and small-batch production for testing, prototyping, or new line validation. Our team works closely with customers to ensure each wheel performs as intended before scaling production.
Send Your Inquiry Today