Polyurethane Screen Panels
Our Polyurethane Screen Panels are made from high – performance polyurethane, a material renowned for its exceptional strength, flexibility, and wear resistance. These properties combine to create a screening solution that outperforms traditional materials.
Polyurethane Screen Panels Manufacturers
We know every screening application is different. That's why we customize polyurethane screen panels comprehensively. Whether you need a specific size, shape, or screen hole pattern, our expert team will work closely with you to provide a tailored solution that fits your exact needs.
Urethane Screen Panels
Compared to traditional metal screen panels, our Polyurethane Screen Panels offer 3 - 5 times greater wear resistance. This significantly reduces replacement costs.
PU Screen Panel
Our PU screen panels have high open rates and precise screen hole sizing. They ensure rapid and accurate material separation. So, you can achieve higher throughput and better - quality end products during screening.
Poly Screen Panels
Our polyurethane screen panels has elastic properties. It acts as a natural shock absorber, reducing noise and vibration during operation. This creates a more pleasant and productive working environment.
Mining Polyurethane Panels
Mining polyurethane panels have a high opening rate. This allows materials to pass through the screen plate quickly, reducing material residence time on the screen surface and improving overall screening efficiency.
High Strength Polyurethane Panels
Our PU panels have both high strength and good flexibility. Compared with traditional screen plates, they don't rupture or deform easily under large pressure and impact. They can adapt to complex and harsh working environments.
Polyurethane Flat Screens
Polyurethane flat screens have high leveling. Their screen surface is flat and smooth. This ensures even material distribution on the screen surface for smooth screening operations.
Polyurethane Flip Flow Screen
The flip flow screen has high screening efficiency, especially for viscous and humid fine - grained materials. But it has a complex structure and working method. So, the equipment cost is relatively high, and maintenance is relatively complicated.
Characteristics of Polyurethane Screen Panels
- High strength and high toughness
- Precise sieve hole size
- Good Flexibility
- Good chemical stability
Advantages of Polyurethane Screen Panels
- Improve screening efficiency
- Reduced maintenance costs
- Excellent noise and vibration damping function
- Strong adaptability
Custom Cast Polyurethane Screen Panels
Designed for efficient dewatering, these panels have small, evenly - distributed holes. They intercept solid particles while allowing water to drain quickly. Using gravity and centrifugal force, they separate solids from liquids. They're popular in mineral processing and coal washing.
This screen has a unique tensioning and relaxation design. It creates relative movement between the material and the screen, breaking up material agglomerations and improving screening efficiency. Ideal for sticky, wet, fine - grained materials like kaolin and some plastic granules.
The flat screen mesh has a simple structure. A tensioning device fixes it to the frame. When vibrated, materials on the screen move. Particles pass through or stay on the surface according to size. Widely used in construction materials and food processing.
- Product Specifications
- Gallery
Polyurethane screen plates are mainly used in coal mines, mines, gold mine tailings discharge, concentrate dewatering, coal slurry dewatering, chip removal, and carbon slurry separation industries.
In mineral processing, after concentrating and dewatering tailings with low useful component content, dry discharge can save tailings storage space, reduce pollution, and eliminate safety risks.
External size: Include 305*305mm, 305*610mm, 610*610mm, 500*600mm, 600*600mm;There are options with single ears, double ears, and water - retaining edges. Special sizes can be customized according to different equipment and usage scenarios.
The thickness generally ranges from 5 mm to 50 mm. Thicker panels are suitable for screening environments with high loads and impacts.
Installation methods: include using rising nails, bolts, rail seats, slots, etc.
Vibrating Screen Accessories:include Holding Bars, Installation Track Bars, Mesh Pins, PU Wedges, Side Holding Plates, etc.
We can customize polyurethane screen panels according to your structure, size, shape, and sieve hole arrangement to meet your screening needs. Whether it's for small laboratory equipment or large industrial production lines, we can offer tailor - made sieve plate solutions for various special screening processes.
Type of polyurethane screen panels
| Polyurethane Dewatering Screen Plate | Polyurethane relaxation screen | Polyurethane tensioning /flat screens |
| Dewatering screen panel, Pin Type Dewatering Screen Panel, PIPO Screen Panel, Wave Dewatering Screen Panel, WS85 Screen Panel, Dewatering Screen Panel, | Polyurethane relaxation screen, Round hole polyurethane relaxation screen, Flip Flow Screen, | Polyurethane relaxation screen with load bearing blind plate, Polyurethane flat screen with large holes, Polyurethane flat screens with impact beams, Polyurethane flat screen with small square holes, Polyurethane tensioning screen, Polyurethane tensioning screen with anti-clogging design, |
Features of Urethane Screen Panels
- High abrasion resistance:The polyurethane material itself boasts excellent abrasion resistance. When exposed to long - term friction and impact from materials, its wear rate is much slower than that of traditional metal sieve plates. This allows it to maintain a stable screening effect over an extended period.
- Good elasticity:With high elasticity, it can undergo small deformations during the screening process. This helps materials pass through the sieve holes quickly, reduces the incidence of sieve hole clogging, and boosts the screening efficiency.
- Strong impact resistance:It can endure significant impacts without getting damaged. Even when handling large and hard materials, it can preserve its integrity and ensure normal screening operations.
- Low noise:Compared to metal sieve plates, polyurethane sieve plates can absorb vibration and sound when materials impact them. This reduces the noise generated during the screening process and improves the working environment.
Specifications of polyurethane screen panels
Hole shapes and sizes: The holes are available in round, square, rectangular and trapezoidal shapes.| Dia. of round screen holes (mm) | 0.075 | 0.1 | 0.15 | 0.2 | 0.25 | 0.3 | 0.5 | 0.6 | 0.7 | 0.86 | 1 | 1.18 | 1.4 | 2 | 4 |
| number of items | 200 | 140 | 100 | 70 | 60 | 50 | 35 | 30 | 25 | 20 | 18 | 16 | 14 | 10 | 5 |
Why choose the screen made of polyurethane?
1. polyurethane dewatering sieve plate has excellent wear resistance, service life is far more than the traditional rubber sieve plate and metal sieve plate. 2. polyurethane tailings dewatering screen plate is acid and alkali resistant, corrosion resistant, can be used in a variety of working conditions. 3. polyurethane dewatering sieve plate has high precision of sieve seam, which can maximize the classification of materials with different particle size. 4. polyurethane dewatering sieve plate has low friction coefficient, the sieve plate does not stick to the material, and the sieve plate is not easy to block the holes. 5. polyurethane dewatering screen plate itself has elasticity, large handling capacity, full dewatering, high efficiency. 6. polyurethane dewatering screen plate is easy to install and convenient to replace. 7. polyurethane dewatering screen plate low noise, reduce noise pollution. 8. Our special double hardness MDI polyurethane screen plate adopts imported three-component MDI polyurethane with different hardness. The upper soft and lower hardness design makes the surface of polyurethane screen plate high resilience, effectively reduce the rate of plugging holes, improve the processing capacity, and wear-resistant effect is better, the use of time is more durable.
Dewatering Screen Panel
Polyurethane Relaxation Screen
Polyurethane Screen Mesh
PU Screen Mesh
Polyurethane Mesh
Polyurethane Vibrating Screen Mesh
Polyurethane Screen
PU Screen
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Polyurethane Screen Panels Application Scenarios
- Mining -In the mining industry, our Polyurethane Screen Panels play a crucial role in ore screening processes. our panels have increased screening efficiency by 20-50% while reducing maintenance costs by 30-70%. Their reliability and long - lasting performance have made them an essential part of the mining operation.
- Construction Materials Industry- For the building materials industry, our Polyurethane Screen Panels are instrumental in ensuring the quality of aggregates and cement products. By precisely separating materials of different sizes, our panels help produce consistent - quality building materials that meet the highest industry standards
- Environmental Protection Industry- In environmental protection projects such as solid waste treatment and sewage treatment, our Polyurethane Screen Panels are used to separate impurities and recover valuable materials. Their efficient screening capabilities contribute to a more sustainable and resource - efficient waste management process.
How durable are polyurethane screen panels in high load, long time mining screening work?
We make our polyurethane screen panels from high - quality materials using advanced technology. They have excellent abrasion and fatigue resistance. Thus, they can maintain good performance in high - load, long - term mining screening operations and significantly extend their service life.
Mining materials are hard. Do polyurethane screen panels clog easily?
Polyurethane screen panels have good elasticity. During the screening process, they produce small elastic deformations. This keeps materials from easily attaching and clogging the screen holes, effectively maintaining screening efficiency.
What are the size specifications of polyurethane screen panels? Can they be customized for our equipment?
We offer a wide range of standard - sized polyurethane screen panels. Also, we specialize in custom - making polyurethane products to meet your equipment's specific requirements.
How can we ensure polyurethane screen panels suit our equipment?
After receiving your inquiry, our professional technical team will thoroughly understand your equipment's parameters and working requirements. Then, we ensure the polyurethane screen panels fit your equipment perfectly through precise design and a strict production process.
How to install polyurethane dewatering screen panels?
Polyurethane Dewatering Screen Installation Methods:
- Peg - type Installation: Peg - type dewatering screens are common in 305*30 specifications. The screen has four semi - circular mounting holes and legs. When installing, first place the polyurethane dewatering screen plate on the vibrating screen machine's support beam. A complete rising - nail mounting hole forms between the screen plate and the adjacent one. Then, nail the rising nail into the mounting hole. Pay attention to the screen seam direction during installation to ensure accurate placement. Common rising nails for dewatering screens include nylon and polyurethane ones. Customers can buy them as needed.
- Bolt - type Installation: Bolt - type dewatering screens come in various sizes, with semi - circular countersunk or fully countersunk mounting holes. Place the screen plate on the sieve machine's support beam. Align the screen plate's mounting holes with those on the support beam and fix the screen plate with bolts. This installation method is relatively simple. Commonly used bolts are M12, M14, and M16, which are easy to buy.
- Rail - mounted Installation: Rail - seat - type dewatering screen plates require a corresponding rail seat. Although rail seats vary among vibrating screen machine factories, the installation method is the same. First, fix the rail seat on the vibrating screen machine's support beam. Then, align the mounting groove on the back of the dewatering screen plate with the raised part of the rail seat and knock the screen plate in. The rail seat will embed in the screen plate's groove, completing the installation.
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