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Polyurethane-Turnover-Boxes

Polyurethane Turnover Box

Our polyurethane (PU) turnover boxes serve the photovoltaic (PV) and polysilicon industries with a high-performance alternative to HDPE, PP, ABS, and metal boxes. They protect fragile silicon ingots, rods, wafers, and recycled materials during every handling step. Each PU box delivers strong impact resistance, stable chemical performance, reliable anti-static protection, and precise dimensions. These features keep materials intact and support smooth operation on automated production lines.

Polyurethane Turnover Boxes for Photovoltaic Silicon Ingot & Wafer Manufacturing

PU turnover boxes absorb impact forces to prevent micro-cracks, chipping, and edge damage during handling and transport. This is especially critical for monocrystalline rods and wafers during cutting, grinding, polishing, and cleaning processes. The elasticity of polyurethane helps cushion shocks while maintaining dimensional stability under repeated use.
Polyurethane Turnover Box
Polyurethane Turnover Box
Durable PU turnover box designed for internal handling of silicon ingots, rods, wafers, and recycled silicon. Offers abrasion and chemical resistance while minimizing breakage, ensuring smooth integration with automated production lines and protecting high-value silicon materials.
Polyurethane Storage Box
Polyurethane Storage Box
Lightweight, reusable PU storage box for stacking and long-term storage of silicon wafers, ingots, and recycled materials. Chemical-resistant and anti-static, it maintains cleanroom standards while ensuring safe handling and organized storage in manufacturing environments.
Polyurethane Industrial Transit Box
Polyurethane Industrial Transit Box
High-strength PU transit box for internal factory transport of silicon ingots, rods, and wafers. Combines shock absorption, abrasion resistance, and chemical protection, ensuring safe internal transfers and seamless integration with conveyors, AGVs, and robotic handling systems.
Custom Polyurethane Transit Box
Custom Polyurethane Transit Box
Tailor-made PU transit box for fragile silicon ingots, rods, and polysilicon. Custom dimensions, anti-static protection, and high-strength molding reduce breakage while supporting automated production lines and cleanroom workflows, ensuring efficient and safe internal handling.

Pain Points and Demands of the Photovoltaic and Polysilicon Industries

  • Photovoltaic materials: Glass and wafers are fragile and high-value; improper handling causes breakage and losses.
  • Polysilicon: Heavy, acidic/alkaline processed raw materials increase handling difficulty.
  • Static electricity hazards: Silicon powder attracts dust, complicates cleaning, and may trigger micro-dust explosions.
  • Deficiencies of traditional containers: Wooden or plastic boxes crack easily and corrode; metal boxes are heavy, scratch materials, and increase labor costs.
  • These pain points reduce efficiency, increase material loss, and drive up total costs.

Why Choose Our Polyurethane Turnover Boxes

  • Industrial-grade PU molding: Large one-piece casting; shock-absorbing, acid- and stain-resistant, suitable for cleanroom use.
  • Superior durability: High impact and abrasion resistance; edges and corners reinforced to minimize breakage.
  • Chemical and corrosion resistance: Protects silicon materials from acids, alkalis, cutting fluids, and solvents.
  • Lightweight and reusable: 50% lighter than metal, reducing labor and logistics costs.
  • Anti-static option: Prevents electrostatic damage in ESD-sensitive wafers and components.
  • Automated production compatible: Supports AGVs, conveyors, and robotic handling with precise dimensions and stability.
  • Fully customizable: Sizes, hardness, internal cavities, anti-static properties, and inserts tailored to your factory needs. PU Ultra-high hardness material, scratch-resistant, smooth, cleanroom-compliant surface, dimensional tolerance ±1mm, long service life under repeated stress.

Customized PU Turnover Box Solutions for Photovoltaic and Polysilicon Industries

Polyurethane Polysilicon Handling Box
Specialized PU box for internal transfer of polysilicon chunks, granules, and recycled silicon materials. Offers impact and abrasion resistance, chemical durability, and anti-static properties, preventing contamination, minimizing material loss, and improving operational efficiency in polysilicon manufacturing environments.
Polyurethane Lined Metal Transport Box
Metal transport box with PU lining to protect silicon ingots, wafers, and rods during internal factory handling. The polyurethane layer absorbs shocks, resists abrasion, prevents damage, and maintains cleanroom standards while supporting safe and efficient internal transport workflows.
Polyurethane Transport Box for Polycrystalline Silicon Rods
PU transport box designed for fragile polycrystalline silicon rods. Provides cushioning, impact and abrasion protection during vertical or horizontal internal handling. Supports both automated and manual workflows, ensuring material integrity while maintaining cleanroom compatibility and efficient factory operations.

Polyurethane Turnover Box Applications

  1. Ingot / rod transport: Protect fragile silicon materials during production transfer.
  2. Wafer slicing & polishing: Compatible with automation and cleanroom protocols.
  3. Silicon material recycling: Chemical-resistant for scrap or slurry handling.
  4. Automated logistics: AGV and robotic line-friendly for high-frequency internal handling.

Polyurethane Turnover Box – Technical Specifications

Feature Specification Benefit
Hardness 90–98 Shore A / 65–70 Shore D Adjustable cushioning vs. rigidity
Density 1.10–1.25 g/cm³ Stable for heavy loads
Tensile Strength 15–45 MPa / 60 MPa High load-bearing
Tear Strength 35–80 kN/m / 125 N/mm Protects edges and corners
Compression Set ≤10% / 20–25% Maintains shape under repeated load
Abrasion Resistance ≤25–40 mm³ 5–10× better than HDPE/PP
Temperature Resistance -40°C ~ +120°C Safe in cold & humid environments
Anti-Static / ESD 10⁶–10⁹ Ω Protects wafers in cleanroom environments
Load Capacity Up to 150 kg Supports ingots, wafers, and rods
Custom Dimensions Available Length, width, height, cavity shapes

Custom Polyurethane Turnover Boxes Solutions

  • Silicon wafer turnover boxes and baskets: Shockproof and anti-static for cleanrooms.
  • Silicon rod transport carts: Ready for automated or manual cleanroom use.
  • Photovoltaic module boxes: Large one-piece molding, compatible with 182/210mm modules.
  • Corrosion-resistant sealed boxes: Acid/alkali resistant and leak-proof for hazardous materials.
  • Heavy-duty material boxes: Reinforced to support 1–3 tons of silicon materials.

Case Studies & Application Value

  • LONGi & WACKER adoption: Container loss costs reduced by up to 30%.
  • Material loss reduction: Optimized handling lowers silicon material loss by ~33%.
  • Minimized contamination: PU surface prevents contact with metal or old box surfaces.
  • Automation-ready: Integrates seamlessly with conveyors, AGVs, and robotic lines, improving efficiency and safety.
PU Turnover Box
PU Storage Box
Polyurethane Box
PU Industrial Transit Box
Custom PU Transit Box
PU Polysilicon Box
PU Lined Metal Box
Polycrystalline Silicon Rod PU Transport Box

PU Turnover Boxes for Midstream PV and Polysilicon Enterprises

  • Polycrystalline silicon ingot / monocrystalline rod manufacturers: Require impact- and abrasion-resistant boxes for safe handling of fragile silicon materials.
  • Wafer manufacturing plants (cutting, grinding, polishing, cleaning, packaging): Need lightweight, anti-static, and precision-sized boxes compatible with AGVs, conveyors, and robotic lines.
  • Silicon material recycling companies: Handle broken wafers, silicon slurry, or scraps, demanding chemically resistant and wear-resistant containers.
  • These customers require containers that are protective, reusable, compatible with automation, and resistant to chemicals and abrasion.

What silicon materials can a PU Turnover Box handle?

Suitable for internal handling of silicon ingots, polycrystalline rods, polysilicon chunks, granules, scrap, and recycled silicon materials. Not intended for long-distance shipping.

Are PU Turnover Boxes compatible with automated handling systems?

Yes. Molded with precise dimensions and durable structure, they work efficiently with AGVs, conveyors, and robotic systems.

Can PU Turnover Boxes resist chemicals, acids, or cutting fluids?

Yes. They resist chemical corrosion from polysilicon, silicon powders, cutting fluids, or cleaning solvents, protecting both containers and materials.

Do PU Turnover Boxes reduce material loss?

Yes. Shock absorption, cushioning, and abrasion protection minimize chipping, breakage, and edge damage during internal handling and stacking.

Can PU Turnover Boxes be customized?

Absolutely. Internal dimensions, wall thickness, hardness, inserts, and anti-static treatments can be tailored to factory processes or special silicon material needs.

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